Kit Library / Commerce / Accountancy

⚡ Topic Learning Kit

Cost Accounting (BCOC-138): Records, Material Control, Labour Turnover & Overheads

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💡 Key Idea

Cost Records Drive Planning and Control

Cost data is the business's steering wheel.

Cost accounting records help management plan operations and control costs by providing timely, accurate data on what is spent and why.

↳ Cost records are not just bookkeeping — they are a management tool for planning and control.

📖 Definition

Role of a Cost Accountant

More than numbers — a strategic partner.

↳ The cost accountant bridges the gap between raw financial data and strategic management action.

📖 Definition

Material Control: Definition

Right material, right time, right cost.

↳ Material control balances availability with economy — no shortages, no excess.

💡 Key Idea

Requirements of a Good Material Control System

Five pillars of material control.

↳ A sound material control system covers purchase, storage, records, verification and issue.

⚙️ Process

ABC Analysis of Inventory Control

Not all inventory deserves equal attention.

ABC analysis classifies inventory by value and usage so control effort is focused where it matters most.

↳ ABC analysis directs tight control to high-value items and simple control to low-value items.

⚖️ Comparison

FIFO vs LIFO Valuation

Oldest first or newest first?

↳ FIFO matches actual flow for perishables; LIFO can reduce tax in inflation but is not always realistic.

📖 Definition

Labour Turnover: Meaning

The rate at which workers leave.

↳ High labour turnover signals dissatisfaction or poor working conditions and raises costs.

💡 Key Idea

Causes of Labour Turnover

Why workers walk away.

↳ Both avoidable (wages, conditions) and unavoidable (personal) causes drive labour turnover.

💡 Key Idea

Reducing Labour Turnover

Keep the team, cut the cost.

↳ Investment in employee satisfaction directly reduces turnover and its hidden costs.

📖 Definition

Overhead Classification

Not all overheads are the same.

↳ Classifying overheads by function and behaviour is the first step to controlling them.

⚙️ Process

Apportionment and Reapportionment of Overheads

Spread the cost, then spread it again.

Overheads are first apportioned to departments, then reapportioned from service departments to production departments.

↳ Apportionment assigns overheads to departments; reapportionment moves service costs to production.

✏️ Example

Cost Sheet: Per Kilometre Cost of a Vehicle

What does each kilometre really cost?

↳ Per-unit cost combines fixed and variable elements; higher usage spreads fixed costs thinner.

✏️ Example

Process Account: Joint Cost Allocation

Two products, one joint cost.

↳ Process accounts track costs through stages and allocate joint costs to products.

✏️ Example

Contract Account: Work-in-Progress

When a contract spans years.

↳ Contract accounting recognises profit progressively based on work certified, not just cash received.

⚠️ Common Mistake

Confusing Apportionment with Allocation

Allocation ≠ apportionment.

↳ Allocation is direct charging; apportionment is dividing shared costs on a fair basis.

🎯 Exam Tip

Exam Tip: Show Working Notes

Marks hide in the working notes.

In cost accounting exams, always show working notes for calculations like apportionment, FIFO/LIFO, and cost per km. Examiners award step marks even if the final answer is wrong.

↳ Working notes secure partial marks and demonstrate your method.

📖 Smart notes

What you'll study, topic by topic

1

Cost Accounting (BCOC-138): Records, Material Control, Labour Turnover & Overheads

15 min

This topic covers the core of cost accounting: how cost records support planning and control, the role of a cost accountant, material control systems including ABC analysis and inventory valuation (FIFO/LIFO), labour tur…

  • Cost accounting records support both **planning** (estimates, budgets, quotations) and **control** (variance analysis, corrective action).
  • Financial accounts report overall profit; cost accounts report profit by product, department or job.
  • A cost accountant installs the cost system, prepares cost statements, assists in budgeting, and advises on pricing and profitability.

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